Engine > Cylinder Kits

CYLINDER KITS

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Features

  • Kits include aluminum cylinder with galvanic coating designed with wider water jackets
  • Forged piston with molybdenum coating
  • Special gasket kit
  • Easy-to-follow step-by-step installation instructions
  • All are bolt-on; no machining required
  • Include aluminum cylinder with nickel-carbide coating, ported to Factory Works specs
  • Aluminum cylinder head with a removable bronze dome allowing for a higher compression ratio and anti-detonation features
  • Specially designed, high-performance, hard-anodized power valves (cannot use OE)
  • Specially designed, high-performance, Cast-Lite flat-top piston kit
  • Athena top-end gasket set including required seals and hardware
  • Easy-to-follow, step-by-step installation instructions
  • Include aluminum cylinder with nickel-carbide coating
  • Specially designed, high-performance, hard-anodized power valves (cannot use OE)
  • Specially designed, high-performance, forged OE-style domed piston kit
  • Athena top-end gasket set including required seals and hardware
  • Easy-to-follow, step-by-step installation instructions

Images

CYLINDER KITS



Honda

Part # Description Retail
0931-0093  FITS MODEL: CRF250R 04-08 - Works cylinder kit (78mm stock bore) 250cc   $727.95 
0910-0447  FITS MODEL: CRF250R 04-08 - Forged piston kit A (77.95mm piston)   $187.95 
0910-0448  FITS MODEL: CRF250R 04-08 - Forged piston kit B (77.96mm piston)   $187.95 
0934-1053  FITS MODEL: CRF250R 04-08 - Gasket kit   $60.95 
0931-0094  FITS MODEL: CRF250R 04-08 - Works cylinder kit (82mm big bore) 280cc   $848.95 
0910-0646  FITS MODEL: CRF250R 04-08 - Forged piston kit A (81.95mm piston)   $202.95 
0910-0722  FITS MODEL: CRF250R 04-08 - Forged piston kit B (81.96mm piston)   $202.95 
0934-1054  FITS MODEL: CRF250R 04-08 - Gasket kit   $69.95 
0931-0013  FITS MODEL: CRF450R 02-08 - Works cylinder kit (96mm stock bore)   $753.95 
0910-0254  FITS MODEL: CRF450R 02-08 - Forged piston kit (95.95mm)   $187.95 
0934-0191  FITS MODEL: CRF450R 02-08 - Gasket kit   $98.95 
0910-0254  FITS MODEL: CRF450X 05-07 - Forged piston kit (95.95mm)   $187.95 
0934-0191  FITS MODEL: CRF450X 05-07 - Gasket kit   $98.95 
0931-0014  FITS MODEL: CRF450R 02-08 - Works cylinder kit (100mm big bore) 490cc   $796.95 
0910-0255  FITS MODEL: CRF450R 02-08 - Forged piston kit A (99.95mm, 11.6:1 compression)   $202.95 
0910-0724  FITS MODEL: CRF450R 02-08 - Forged piston kit B (99.96mm, 11.6:1 compression)   $187.95 
0910-0723  FITS MODEL: CRF450R 02-08 - Forged Rev dome (99.96mm, 11.6:1 compression)   $202.95 
0934-0192  FITS MODEL: CRF450R 02-08 - Gasket kit   $98.95 
0931-0102  FITS MODEL: CRF450X 05-07 - Cylinder kit (big bore)   $755.95 
0934-1528  FITS MODEL: CRF450X 05-07 - Gasket kit   $64.95 
0931-0103  FITS MODEL: CRF450X 05-07 - Cylinder kit (100mm big bore) 490cc   $799.95 
0934-1529  FITS MODEL: CRF450X 05-07 - Gasket kit   $72.95 

Kawasaki

Part # Description Retail
0931-0106  FITS MODEL: KX65 06-08 - Cylinder kit (44.5mm)   $537.95 
0931-0107  FITS MODEL: KX65 06-08 - Cylinder kit (50mm)   $634.95 
0910-0871  FITS MODEL: KX65 06-08 - Forged piston kit A (44.45mm piston)   $59.95 
0910-0872  FITS MODEL: KX65 06-08 - Forged piston kit B (44.46mm piston)   $59.95 
0934-1532  FITS MODEL: KX65 06-08 - Gasket kit   $28.95 
0910-0873  FITS MODEL: KX65 06-08 - Forged piston kit A (49.935mm piston)   $100.95 
0910-0874  FITS MODEL: KX65 06-08 - Forged piston kit B (49.945mm piston)   $100.95 
0934-1533  FITS MODEL: KX65 06-08 - Gasket kit   $29.95 
0931-0108  FITS MODEL: KLX110 03-08 - Cylinder kit (57mm)   $399.95 
0910-0875  FITS MODEL: KLX110 03-08 - Forged piston kit A (56.95mm piston)   $88.95 
0910-0876  FITS MODEL: KLX110 03-08 - Forged piston kit B (56.96mm piston)   $88.95 
0934-1519  FITS MODEL: KLX110 03-08 - Top-end gasket kit   $43.95 
0934-1534  FITS MODEL: KLX110 03-08 - Gasket kit   $30.95 
0931-0012  FITS MODEL: KX125 03-07 - Works cylinder kit   $662.95 
0931-0109  FITS MODEL: KX125 03-07 - Cylinder kit (58mm big bore)   $819.95 
0910-0877  FITS MODEL: KX125 03-07 - Forged piston kit A (57.935mm piston)   $200.95 
0910-0878  FITS MODEL: KX125 03-07 - Forged piston kit B (57.945mm piston)   $200.95 
0910-0253  FITS MODEL: KX125 03-07 - Cast-lite flat-top piston (53.94mm)   $86.95 
0934-0190  FITS MODEL: KX125 03-07 - Gasket kit   $37.95 
0931-0025  FITS MODEL: KX250F 04-08 - Cylinder kit (77mm stock bore)   $693.95 
0931-0026  FITS MODEL: KX250F 04-08 - Cylinder kit (83mm) 290cc   $779.95 
0910-0309  FITS MODEL: KX250F 04-08 - Forged piston kit A (76.95mm piston)   $187.95 
0910-0453  FITS MODEL: KX250F 04-08 - Forged piston kit B (76.96mm piston)   $187.95 
0910-0310  FITS MODEL: KX250F 04-08 - Forged Rev dome piston kit A (82.95mm piston)   $202.95 
0910-0725  FITS MODEL: KX250F 04-08 - Forged Rev dome piston kit B (82.95mm piston)   $202.95 
0934-0358  FITS MODEL: KX250F 04-08 - Gasket kit (77mm)   $69.95 
0934-0359  FITS MODEL: KX250F 04-08 - Gasket kit (83mm)   $69.95 
0931-0015  FITS MODEL: KLX400 03-07 - Cylinder kit (90mm stock bore)   $727.95 
0910-0256  FITS MODEL: KLX400 03-07 - Forged piston kit A (89.94mm)   $187.95 
0910-0180  FITS MODEL: KLX400 03-07 - Forged piston kit B (89.95mm)   $187.95 
0910-0181  FITS MODEL: KLX400 03-07 - Forged piston kit C (89.96mm)   $187.95 
0910-0182  FITS MODEL: KLX400 03-07 - Forged piston kit (90mm)   $187.95 
0931-0016  FITS MODEL: KLX400 03-07 - Cylinder kit (94mm big bore) 435cc   $762.95 
0910-0257  FITS MODEL: KLX400 03-07 - Forged piston kit (93.95mm high compression)   $202.95 
0910-0647  FITS MODEL: KLX400 03-07 - Forged Rev dome piston kit A (93.94mm)   $202.95 
0910-0726  FITS MODEL: KLX400 03-07 - Forged Rev dome piston kit B (93.95mm)   $202.95 
0934-0194  FITS MODEL: KLX400 03-07 - Gasket kit   $91.95 
0931-0110  FITS MODEL: KX450F 05-08 - Cylinder kit (96mm)   $721.95 
0931-0111  FITS MODEL: KX450F 05-08 - Cylinder kit (100mm)   $805.95 
0910-0879  FITS MODEL: KX450F 05-08 - Forged piston kit A (95.95mm piston)   $193.95 
0910-0880  FITS MODEL: KX450F 05-08 - Forged piston kit b (95.96mm piston)   $193.95 
0934-1535  FITS MODEL: KX450F 05-08 - Gasket kit   $52.95 
0910-0881  FITS MODEL: KX450F 05-08 - Forged piston kit A (99.95mm piston)   $209.95 
0910-0882  FITS MODEL: KX450F 05-08 - Forged piston kit B (99.96mm piston)   $209.95 
0934-1536  FITS MODEL: KX450F 05-08 - Gasket kit   $60.95 

Suzuki

Part # Description Retail
0931-0025  FITS MODEL: RM-Z250 04-06 - Cylinder kit (77mm stock bore)   $693.95 
0931-0026  FITS MODEL: RM-Z250 04-06 - Cylinder kit (83mm) 290cc   $779.95 
0910-0309  FITS MODEL: RM-Z250 04-06 - Forged piston kit A (76.95mm piston)   $187.95 
0910-0453  FITS MODEL: RM-Z250 04-06 - Forged piston kit B (76.96mm piston)   $187.95 
0910-0310  FITS MODEL: RM-Z250 04-06 - Forged Rev dome piston kit A (82.95mm piston)   $202.95 
0910-0725  FITS MODEL: RM-Z250 04-06 - Forged Rev dome piston kit B (82.95mm piston)   $202.95 
0934-0358  FITS MODEL: RM-Z250 04-06 - Gasket kit (77mm)   $69.95 
0934-0359  FITS MODEL: RM-Z250 04-06 - Gasket kit (83mm)   $69.95 
0931-0112  FITS MODEL: RM-Z250 07-08 - Cylinder kit (83mm)   $781.95 
0910-0883  FITS MODEL: RM-Z250 07-08 - Forged piston kit A (82.95mm)   $171.95 
0910-0884  FITS MODEL: RM-Z250 07-08 - Forged piston kit B (82.96mm)   $171.95 
0934-1537  FITS MODEL: RM-Z250 07-08 - Gasket kit   $48.95 
0931-0015  FITS MODEL: DR-Z400 00-07 - Cylinder kit (90mm)   $727.95 
0910-0256  FITS MODEL: DR-Z400 00-07 - Forged piston kit A (89.94mm)   $187.95 
0910-0180  FITS MODEL: DR-Z400 00-07 - Forged piston kit B (89.95mm)   $187.95 
0910-0181  FITS MODEL: DR-Z400 00-07 - Forged piston kit C (89.96mm)   $187.95 
0910-0182  FITS MODEL: DR-Z400 00-07 - Forged piston kit (90mm)   $187.95 
0931-0016  FITS MODEL: DR-Z400 00-07 - Cylinder kit (94mm) 435cc   $762.95 
0910-0257  FITS MODEL: DR-Z400 00-07 - Forged piston kit (93.95mm high compression)   $202.95 
0910-0647  FITS MODEL: DR-Z400 00-07 - Forged Rev dome piston kit A (93.94mm)   $202.95 
0910-0726  FITS MODEL: DR-Z400 00-07 - Forged Rev dome piston kit B (93.95mm)   $202.95 
0934-0194  FITS MODEL: DR-Z400 00-07 - Gasket kit   $91.95 
0931-0113  FITS MODEL: RM-Z450 05-06 - Cylinder kit (95.5mm)   $738.95 
0931-0114  FITS MODEL: RM-Z450 05-06 - Cylinder kit (100mm)   $788.95 
0910-0885  FITS MODEL: RM-Z450 05-06 - Forged piston kit A (99.95mm piston)   $217.95 
0910-0886  FITS MODEL: RM-Z450 05-06 - Forged piston kit B (99.96mm piston)   $217.95 
0934-1538  FITS MODEL: RM-Z450 05-06 - Gasket kit   $57.95 

Yamaha

Part # Description Retail
400485100003  FITS MODEL: YZ125 97-04 - Works cylinder kit   $639.95 
400485100008  FITS MODEL: YZ125 97-04 - Race cylinder kit   $573.95 
0931-0117  FITS MODEL: YZ125 97-04 - Cylinder kit (58mm big bore) 125cc   $819.95 
410485302007  FITS MODEL: YZ125 97-04 - Race piston kit   $92.95 
0910-0669  FITS MODEL: YZ125 97-04 - Cast-lite flat-top piston (53.94mm)   $150.95 
0910-0648  FITS MODEL: YZ125 97-04 - Cast piston kit A (57.94)   $200.95 
400485160003  FITS MODEL: YZ125 97-04 - Gasket kit   $37.95 
0931-0095  FITS MODEL: YZ125 05-08 - Works cylinder kit (54mm stock bore; high compression)   $735.95 
0934-1055  FITS MODEL: YZ125 05-08 - Gasket kit   $38.95 
0931-0096  FITS MODEL: YZ125 05-08 - Works cylinder kit (58mm big bore; high compression) 144cc   $819.95 
0910-0648  FITS MODEL: YZ125 05-08 - Cast piston kit A (57.94)   $200.95 
0934-1055  FITS MODEL: YZ125 05-08 - Gasket kit   $38.95 
0931-0023  FITS MODEL: YZ250F 01-07 - Cylinder kit (77mm)   $693.95 
0931-0024  FITS MODEL: YZ250F 01-07 - Cylinder kit (83mm) 290cc   $779.95 
0910-0175  FITS MODEL: YZ250F 01-07 - Forged piston kit A (76.94mm)   $202.95 
0910-0176  FITS MODEL: YZ250F 01-07 - Forged piston kit B (76.95mm)   $202.95 
0910-0177  FITS MODEL: YZ250F 01-07 - Forged piston kit C (76.96mm)   $202.95 
0910-0178  FITS MODEL: YZ250F 01-07 - Forged piston kit (79mm)   $202.95 
0910-0308  FITS MODEL: YZ250F 01-07 - Forged Rev dome piston kit A (82.95mm)   $202.95 
0910-0727  FITS MODEL: YZ250F 01-07 - Forged Rev dome piston kit B (82.96mm)   $202.95 
0934-0356  FITS MODEL: YZ250F 01-07 - Gasket kit (77mm)   $55.95 
0934-0357  FITS MODEL: YZ250F 01-07 - Gasket kit (83mm)   $60.95 
0931-0019  FITS MODEL: YZ450F 03-05 - Cylinder kit (95mm)   $753.95 
0931-0020  FITS MODEL: YZ450F 03-05 - Cylinder kit (98mm) 478cc   $814.95 
0910-0190  FITS MODEL: YZ450F 03-05 - Forged piston kit A (94.94mm)   $187.95 
0910-0191  FITS MODEL: YZ450F 03-05 - Forged piston kit B (94.95mm)   $187.95 
0910-0192  FITS MODEL: YZ450F 03-05 - Forged piston kit C (94.96mm)   $187.95 
0910-0304  FITS MODEL: YZ450F 03-05 - Forged Rev dome piston kit A (97.94mm)   $202.95 
0910-0728  FITS MODEL: YZ450F 03-05 - Forged Rev dome piston kit B (97.95mm)   $202.95 
0910-0644  FITS MODEL: YZ450F 03-05 - Forged piston kit A (94.94mm high compression 13.6:1)   $187.95 
0910-0645  FITS MODEL: YZ450F 03-05 - Forged piston kit B (94.94mm high compression 13.6:1)   $187.95 
0934-0354  FITS MODEL: YZ450F 03-05 - Gasket kit (95mm)   $78.95 
0934-0355  FITS MODEL: YZ450F 03-05 - Gasket kit (98mm)   $81.95 
0931-0097  FITS MODEL: WR450F 06-08 - Works cylinder kit (95mm stock bore) 478cc   $753.95 
0910-0190  FITS MODEL: WR450F 06-08 - Forged piston kit A (94.94mm)   $187.95 
0910-0191  FITS MODEL: WR450F 06-08 - Forged piston kit B (94.95mm)   $187.95 
0910-0192  FITS MODEL: WR450F 06-08 - Forged piston kit C (94.96mm)   $187.95 
0910-0644  FITS MODEL: WR450F 06-08 - Forged piston kit A (94.94mm high compression 13.6:1)   $187.95 
0910-0645  FITS MODEL: WR450F 06-08 - Forged piston kit B (94.94mm high compression 13.6:1)   $187.95 
0934-1056  FITS MODEL: WR450F 06-08 - Gasket kit   $81.95 
0931-0098  FITS MODEL: WR450F 06-08 - Works cylinder kit (98mm big bore)   $814.95 
0910-0304  FITS MODEL: WR450F 06-08 - Forged Rev dome piston kit A (97.94mm)   $202.95 
0910-0728  FITS MODEL: WR450F 06-08 - Forged Rev dome piston kit B (97.95mm)   $202.95 
0934-1057  FITS MODEL: WR450F 06-08 - Gasket kit   $81.95 
0931-0097  FITS MODEL: YZ450F 06-08 - Works cylinder kit (95mm stock bore) 478cc   $753.95 
0910-0190  FITS MODEL: YZ450F 06-08 - Forged piston kit A (94.94mm)   $187.95 
0910-0191  FITS MODEL: YZ450F 06-08 - Forged piston kit B (94.95mm)   $187.95 
0910-0192  FITS MODEL: YZ450F 06-08 - Forged piston kit C (94.96mm)   $187.95 
0910-0644  FITS MODEL: YZ450F 06-08 - Forged piston kit A (94.94mm high compression 13.6:1)   $187.95 
0910-0645  FITS MODEL: YZ450F 06-08 - Forged piston kit B (94.94mm high compression 13.6:1)   $187.95 
0934-1056  FITS MODEL: YZ450F 06-08 - Gasket kit   $81.95 
0931-0098  FITS MODEL: YZ450F 06-08 - Works cylinder kit (98mm big bore)   $814.95 
0910-0304  FITS MODEL: YZ450F 06-08 - Forged Rev dome piston kit A (97.94mm)   $202.95 
0910-0728  FITS MODEL: YZ450F 06-08 - Forged Rev dome piston kit B (97.95mm)   $202.95 
0934-1057  FITS MODEL: YZ450F 06-08 - Gasket kit   $81.95 

Descriptions and notes

0931-0014, 0931-0016: This Athena cylinder kit assembled with OE CDI and exhaust gets much more torque (Nxm) than OE bike; in order to strongly increase horsepower to the wheel, it is necessary to use, at least, a racing exhaust system. 400485100003: YZ125 97-98 models require the use of a 99 or newer exhaust pipe and silencer. 400485100008: To use on 97-98 models you must use a 99 exhaust and an 01 cylinder head; for 99-00 models you must use an 01 cylinder head.

This item appears on page 942 of the OffRoad Catalog